Integrated processing system for building materials

The integrated processing system for construction materials serves as a modernized production solution that consolidates various functions. Its primary objective is to transform traditional discrete production methods into a continuous process, establishing a comprehensive, flexible, and intelligent manufacturing system that covers raw material processing, molding, and surface treatment.
Regarding its core technological framework, the system achieves full automation and intelligence throughout the entire process, from material selection and design optimization to the manufacturing of finished products. It also facilitates complete digital management, covering order scheduling and quality traceability, by incorporating advanced CNC machine tools, robots, laser cutting machines, and other equipment. Data indicates that the overall equipment utilization rate of the system has risen to over 85%, while energy consumption per product unit has decreased by 32.7%.
In terms of specific innovations in processes, the system has accomplished three significant technological advancements: first, the production of mineral wool boards employs machine vision for online inspection, maintaining product density fluctuations within ±1.8%; second, the lightweight steel keel production line integrates advanced technologies, including BIM software and the industrial Internet of Things, achieving hole processing precision of 0.08mm; third, the gypsum board drying system dynamically adjusts drying parameters in real-time by integrating sensors, actuators, and controllers, ensuring that the standard deviation of moisture content in finished products remains within 0.12%.
By implementing standardized interface design and modularized process units, the production line changeover duration has been reduced to 12-15 minutes, with a minimum economic batch size of 50 square meters to accommodate customized orders. This production model effectively lowers inventory costs and site occupancy for businesses.
The technology cluster plays a crucial role in supporting the development of assembly buildings. Its data-driven intelligent decision-making system minimizes the scrap rate in the production process to below 0.3%, and enables real-time optimization of energy consumption. These technological advancements not only improve the consistency of building materials quality but also offer dependable technical solutions for the industrialization transformation of construction.