Intelligent Production System for New Type Fertilizers

The advanced production system for water-soluble fertilizers and organic bio-fertilizers represents a significant innovation that merges state-of-the-art technology with streamlined processes. This system offers a holistic solution that spans from raw material processing to the testing of finished products, markedly enhancing the efficiency and quality of fertilizer production through several pivotal technological advancements.
In the realm of water-soluble fertilizers, the system utilizes big data analytics to accurately assess crop requirements. By thoroughly analyzing extensive historical data alongside real-time monitoring information, the system can dynamically refine the formulation strategy for nitrogen, phosphorus, potassium, and trace elements. This capability allows for the creation of highly customized formulation plans that cater to the diverse nutrient needs of crops at various growth stages. Moreover, the integrated intelligent automated batching system, which employs high-precision weighing modules and a PLC control system, achieves a batching error margin of ±0.5%. In comparison to conventional manual methods, its operational efficiency has improved by around 40%. Additionally, the intelligent trace element measurement software, which utilizes spectral analysis algorithms, can swiftly and accurately detect various trace elements such as zinc and boron within a three-minute time frame, providing timely and dependable data support for subsequent formulation modifications.
The system exhibits remarkable technological advancements in the production of organic bio-fertilizers. It features an innovative sedimentation treatment system that utilizes multi-stage cyclonic separation technology, achieving a solid-liquid separation efficiency exceeding 95%, thereby effectively recovering valuable organic matter resources. Additionally, the drying process employs a low-temperature negative pressure design, reducing moisture content to below 12% at approximately 55°C, which maintains the stability of the final product's quality while preserving the vitality of active microbial communities. Furthermore, the quality testing and analysis system for organic water-soluble fertilizers integrates near-infrared rapid detection technology with an AI quality control model, allowing for the simultaneous measurement of eight critical indicators, such as humic acid content, pH, and electrical conductivity (EC), ensuring an absolute compliance with industry standards.
Overall, the intelligent production system achieves seamless integration across all stages via an IoT platform, creating a comprehensive digital closed loop.