Waites Predictive Maintenance Solution

Waites doesn’t wait for equipment problems, its predictive maintenance solution finds them first. With one of the most advanced condition monitoring IoT platforms in the manufacturing sector, Waites is redefining how industrial assets are monitored, analyzed, and maintained at scale — all in the name of creating a world where nothing breaks™.

At the core of Waites’ predictive maintenance solution is a purpose-built wireless mesh network designed specifically for high-fidelity vibration and condition data, delivered reliably, securely, and efficiently in environments where traditional monitoring architectures fail. Unlike conventional industrial IoT systems that trade data quality for scale, Waites supports thousands of battery-powered wireless vibration sensors per gateway, each capable of transmitting high-resolution data suitable for advanced analysis and diagnostics. With this solution, manufacturers are able to move from sparse, point-based monitoring to continuous, system-level visibility across entire machine trains and facilities.

A key differentiator of Waites is its ultra-precise time synchronization down to the microsecond across the full mesh network. This capability allows all sensors, regardless of physical location, to capture data simultaneously. As a result, Waites certified vibration analysts can perform detailed phase and coherence analysis across coupled assets, unlocking insights that were previously only achievable with wired, lab-grade systems or costly portable equipment. This level of synchronization is fundamentally changing what is possible in wireless condition monitoring and predictive maintenance.

The platform is complemented by a modern, cloud-backed analytics and observability stack purpose-built for industrial data. High-volume sensor streams are ingested, processed, and retained efficiently, enabling advanced signal processing, long-term trend analysis, and AI-assisted diagnostics without imposing prohibitive infrastructure costs.

Together, these capabilities deliver a scalable, high-resolution monitoring solution that bridges the gap between theoretical best-practice condition monitoring and the realities of modern-day industrial deployment. Waites’ innovation empowers manufacturers to detect failures earlier, reduce unplanned downtime, and transition from reactive maintenance to true condition-based strategies at a scale that was not previously practical.